Contact Pattern Inspection
Detect errors early, increase safety, save resources.
Precision starts with the contact pattern. With our thermographic contact pattern inspection, you can detect deviations in tooth contact at an early stage – contactless, objective, and fully automatable.
How it works – explained in a nutshell
Thermographic contact pattern inspection is a modern, non-contact testing method for analyzing the contact surfaces of gear pairs. By applying a targeted load, thermal patterns form on the gear flanks, which are captured and evaluated using an infrared camera. This allows the actual contact pattern to be visualized with high precision, without dye, without cleaning, and in a fully automated process. The method provides objective, highly repeatable results and reveals even the smallest irregularities in contact behavior. Ideally suited for quality assurance in gearbox production.
Why contact pattern inspection?
A precise contact pattern is crucial for the efficiency, smooth operation and service life of gears, especially spiral bevel gears in axle drives. Even the smallest deviations in load distribution can lead to increased wear, noise or power loss. Conventional inspection methods such as applying marking compound are imprecise, labor intensive and only partially automatable.
Thermographic testing offers clear advantages. It is fast, clean, objective, and provides reliable data for process control and optimization. This makes it a standard tool in modern manufacturing quality.
How it works
Marking paste or thermography?
Automated wear pattern inspection
Still unclear whether we can test your product?
In a short initial consultation, we will explain how we can provide you with useful support with thermography — clearly, transparently and without obligation.
FAQ
Our frequently asked questions — answered quickly and easily.